Stock Drivetrain Staged Turbo Regal Recipe
Chuck Strader
Staged In the Midlands
Disclaimer
"This information represents what worked for the author(s) with their combinations. It may not work for you. Be aware that anytime you increase the performance of your car you run the risk of damage. Be smart about modifications: take them one at a time and keep a close eye on vital tuning indicators such as knock counts, O2 volts and RPM. This Recipe assumes you are using adequate octane RACING fuel for best performance. -editor"
Introduction
The Buick Turbo Regals manufactured in 1986 and 1987 were one of the most phenomenal muscle cars ever produced. They originally cost only $14,000 to $17,000 and well preserved used ones are still available for $7,000 to $15,000. The cars seat five plus luggage, produce 24 miles per gallon highway fuel economy, handle exceptionally well, and run the quarter mile in approximately 14.3 seconds while exhibiting excellent street manners, including a comfortable quiet ride and a smooth idle.

Every Turbo Regal produced came with an automatic transmission, power steering and brake , air conditioning, many had cruise control and most were heavily optioned with additional conveniences . If that isn't enough, they respond extraordinarily to low investment bolt on performance modifications .

The " Turbo Regal Original Drive train Performance Recipe " focuses on modifications that give the biggest performance gain for the buck while preserving every aspect of the Turbo Regal's original comfort , economy , handling , and excellent street manners . Following the " Recipe " , it is possible to produce a 10.90 second quarter mile machine for under $8,500 in modifications (including $1,500 in extra wheels & tires and a scan tool) that compromises nothing to the original model and that can be driven anywhere comfortably and economically by anyone . "Recipe" cars are also designed to for excellent performance without slicks and racing fuel giving up less than a second in quarter mile performance in street trim .

Most of the modifications selected for the "Recipe" have been developed and refined by the collaborative efforts of the members of the Buick faithful of the Gran Sport Club of America . As a word of caution, special attention to detail is required in order to push the Turbo Regal's original Drive train to its full potential . Extracting up to 500 horsepower from a fully cast iron 231 V6 with 2 bolt mains and 8 bolt heads and putting that power effectively to the ground through a THM 200-4R transmission connected to a 10 bolt rear end pushing a 3500 pound car and keeping it all together is a challenge . Tweaking a Turbo Regal is not for your average slap parts on and mash the accelerator hot rodder . Turbo Regals are truly phenomenal machines that respond incredibly to well thought out and carefully applied performance modifications .

Step 1: Turbo Regal Basic Tuneup (245HP & 3600lbs w/ driver)
Service
Parts Source Approx. Cost
Lube,oil,filter
Oil & filter Auto Parts $10
Service transmission
Transmission fluid & filter kit Auto Parts $25
Set TV cable per factory specifications
N/A N/A $0
Service differential
Differential fluid & posi additive Auto Parts $10
Service radiator
Antifreeze & distilled water Auto Parts $5
Change plugs & wires
Spark plugs & wires Auto Parts $25
Change fuel & air filters
Fuel & air filters Auto Parts $10
Borrow kit & clean injectors
Fuel rail cleaner Auto Parts $10
Clean intercooler
O2 sensor safe carb cleaner Auto Parts $5
Run 92+ octane
N/A N/A $0
Borrow scan device & fuel gauge
ECM scanning device & fuel gauge Friend $0
Verify approx.14 lbs. boost @ WOT
N/A N/A $0
Verify > 50 lbs. fuel press. @ WOT
N/A N/A $0
Verify 5100 & 4900 RPM shifts @ WOT
N/A N/A $0
Verify 190 degree temp. control
N/A N/A $0
Verify > 13 volts @ WOT
N/A N/A $0
Check for error codes
N/A N/A $0
Repair/adjust/tune as required
N/A N/A $0
Launch @ approx. 0 lbs. boost
N/A N/A $0
Approx. TOTAL
... ... $100
Run approx. 14.30 sec. w/ 2.10 60' @ 96 MPH + or - .25 sec. @ 2.5 MPH
Step 2 : Turbo Regal Street Performance Tuneup (300HP & 3600lbs w/ driver)
WARNING : Don't modify your Turbo Regal until it's running properly pure stock
Service Parts Source Approx. Cost
Complete Step 1
N/A N/A $0
Install transmission cooler
Transmission cooler Auto Parts $50
Replace thermostat
160 degree thermostat Mail order $10
Block throttle preheat
Hardware Hardware $5
Short fan resistor
Hardware Hardware $5
Set TPS to .48 idle to 4.80 WOT
N/A N/A $0
Modify regulator for 40 PSI @ idle N/A N/A $0
Replace turbo hoses
HD turbo hoses Mail order $15
Install valve cover breathers
Valve cover breathers Mail order $20
Install boost gauge
20 or 30 lb. boost gauge Mail order $50
Modify wastegate for adjustability
Hardware Hardware $5
Replace exhaust & install testpipe
Freeflow exhaust & testpipe Mail order $250
Replace air filter
Freeflow air filter Mail order $40
Install air bags & snubber
Air bags & snubber Mail order $75
Replace rear tires
Sticky rear radial tires Mail Order $300
Run 92+ octane
N/A N/A $0
Enhance temp. ,fuel,&boost control
Street Chip Mail order $75
Borrow scan device & fuel gauge
ECM scanning device & fuel gauge Friend $0
Adjust boost to 16lbs. max.@ WOT
N/A N/A $0
Verify > 55 lbs. fuel press. @ WOT
N/A N/A $0
Verify 170 degree temp. control
N/A N/A $0
Check for error codes
N/A N/A $0
Repair/adjust/tune as required
N/A N/A $0
Launch @ approx. 4 to 6 lbs. boost
N/A N/A $0
Approx. TOTAL
... ... $900

Run approx. 13.10 sec. w/1.85 60' @ 103 MPH + or - .25 sec. @ 2.5 MPH approx.$75/tenth
Step 3 : Turbo Regal Strip Performance Tuneup (350HP & 3500lbs with driver)
Service Parts Source Approx. Cost
Complete Steps 1 & 2
N/A N/A $0
Remove front swaybar & spare
N/A N/A $0
Replace rear brake cylinders
Larger brake cylinders Auto Parts $50
Install line lock & bleed brakes
Rebuildable line lock Mail order $100
Install driveshaft loop
Driveshaft loop Mail order $25
Run front & rear drag tires & wheels
Drag tires & wheels Mail order $800
Replace fuel pump
HD fuel pump Mail order $150
Run 108 octane fuel
N/A N/A $0
Enhance timing ,fuel,& boost control
Strip chip Mail order $75
Purchase scan device & fuel gauge
ECM scanning device & fuel gauge Mail order $375
Adjust boost to 20lbs. max.@ WOT
N/A N/A $0
Verify > 59 lbs. fuel press. @ WOT
N/A N/A $0
Monitor 0 to 5 degrees retard @WOT
N/A N/A $0
Monitor .70 to .79 O2 volts @WOT
N/A N/A $0
Check for error codes
N/A N/A $0
Repair/adjust/tune as required
N/A N/A $0
Launch @ approx. 6 to 10 lbs. boost
N/A N/A $0
Approx. TOTAL
... ... $1575
12.30 sec. w/ 1.70 60' @ 109 MPH + or - .25 @ 2.5 MPH
(13.00 sec. w/ 1.85 60' @ 104 MPH on sticky street tires w/ street chip @ 16lbs. boost on 92 octane)
Step 4 : Turbo Regal Bolt On Tweak (430HP & 3500lbs w/ driver)
Service Parts Source Approx. Cost
Complete Steps 1 , 2 , & 3
N/A N/A $0
Replace turbocharger
Larger turbocharger Mail Order $700
Replace downtube
Larger downtube Mail Order $400
Replace intercooler
Larger intercooler Mail Order $600
Replace injectors & regulator
Larger injectors & adj. regulator Mail Order $350
Replace exhaust manifolds
Headers Mail Order $850
Install shift kit
Shift kit Mail Order $50
Enhance timing ,fuel,&boost control
Injectors chip upgrades Mail order $50
Run 108 octane fuel
N/A N/A $0
Adjust boost to 21lbs. max.@ WOT
N/A N/A $0
Monitor 0 to 5 degrees retard @WOT
N/A N/A $0
Monitor .70 to .79 O2 volts @WOT
N/A N/A $0
Check for error codes
N/A N/A $0
Repair/adjust/tune as required
N/A N/A $0
Launch @ approx. 8 to 12lbs. boost
N/A N/A $0
11.5 sec. w/ 1.60 60' @ 117 MPH + or - .25 sec. @ 2.5 MPH
12.30 sec. w/ 1.80 60' @ 111 MPH on sticky street tires w/ street chip @ 16lbs. boost on 92 octane )
Step 5 : Turbo Regal Porting Tweak (500HP & 3500lbs w/ driver)
WARNING : Progressing beyond step 4 requires getting your fingernails dirty , a roll bar for safety , and stresses the original short block , transmission , & differential . Progressing beyond step 5 is not advisable with the original Drive train
Service Parts Source Approx. Cost
Complete Steps 1 , 2 , 3 , & 4
N/A N/A $0
Port heads & intake
Ported heads & intake $1,200
Replace heads & intake
Gaskets,head bolts,& fluids Mail order $100
Replace camshaft
Camshaft & lifters Mail order $200
Install roll bar
Roll Bar Shop $600
Install safety harness
Safety harness Mail Order $100
Replace bumpers
Fiberglass bumpers Mail Order $350
Replace turbocharger
Larger turbocharger Mail Order $150
Replace torque converter
Higher stall torque converter Mail Order $250
Install Tachometer
Tachometer Mail order $50
Adjust boost to 22lbs. max.@ WOT
N/A N/A $0
Monitor 0 to 5 degrees retard @WOT
N/A N/A $0
Monitor .70 to .79 O2 volts @WOT
N/A N/A $0
Check for error codes
N/A N/A $0
Repair/adjust/tune as required
N/A N/A $0
Launch @ approx. 8 to 12lbs. boost
N/A N/A $0
Manually shift 2-3 @ 5400 RPM
N/A N/A $0
Approx. TOTAL
... ... $3000
10.90 sec. w/ 1.55 60' @ 123 MPH + or - .25 @ 2.5 MPH
11.80 sec. w/ 1.75 60' @ 116 MPH on sticky street tires w/ street chip @ 16lbs. boost on 92 octane )

Turbo Regal performance Recipe tips
NOTE: 10HP or 100lbs. or 0.067 sec in 60' time impacts quarter mile performance by approximately one tenth . Air density (temperature , barometric pressure , and humidity ) and track surface conditions can affect performance as much as + or 0.25 sec. & 2.5MPH at the same altitude.
  • Use 10/30 regular engine oil or 5/50 synthetic oil for added protection
  • Type F transmission fluid slips less and can be mixed with others
  • Radiators form deposits and need to be professionally cleaned often for maximum efficiency
  • R43TS spark plugs are good for 20 lb. boost ; AC - R42TS for > 20lbs
  • Champion Auto stocks AC - CR ( commercial grade ) spark plugs for a reasonable price- Gap spark plugs @ .035"; don't spend money on gimmick plugs
  • Western Auto stocks top quality Filko spark plug wires for a very reasonable price
  • K-Mart stocks AC fuel filters for a reasonable price
  • Run at least 1/4 tank ( 5gallons ) of gas to prevent fuel starvation under WOT
  • Ken Mosher's TurboLink is a very cost efficient scanner if you own a laptop
  • OTC's scan well if you can't locate a cheap used laptop
  • Western Auto stocks top quality B and M transmission Supercoolers
  • Squeeze fuel regulator 1/16" in a vise for 4 additional lbs. pressure
  • Use a plastic T to connect boost gauge into vacuum port above # 6 fuel injector
  • Thread wastegate actuator rod and install fitting for adjustability (see archives)
  • Walker super turbos are good mufflers and ultra flows are best for quiet flow
  • 2 1/2" dual exhaust is a little louder and more efficient than 2 1/4"
  • K and N cone 9" or 14" cone air filters are cleanable & efficient
  • Cold air induction systems provide a little power & help muffle inlet air noise
  • Load right air bag with 5 to 15 lbs. air & left bag with 3 to 5 lbs.
  • P275-50-15 tires fit in wheel opening on stock 7" rims
  • Goodrich drag radials are hard to beat for limited street/strip use
  • 7/8" brake cylinders for a manual brake S-10 Chevy allow more spoolup
  • Proper bleeding is critical to successful brake & line lock operation
  • Burnouts are very difficult with larger rear brake cylinders & no line lock
  • Mickey Thompson 10x26" slicks fit well & work good down to low 11s / high 10s
  • Run approximately 12 to 14 lbs. air in 10x26" slicks
  • 4 1/8" backspace works well on a 8" wheel ; 4 3/8" on an 8.5" wheel
  • For a clean look with 10x28" slicks , notch outside frame 3/4" & increase wheel backspace 1/2"
  • Run approximately 10 to 12 lbs. air in 10x28" slicks
  • One XP in tank pump is simple, quiet, & good for low 11s/high 10s
  • 1 to 2 gallons remain when tank is emptied at fuel rail which dilutes added high octane fuel
  • Stay with stock turbo housings for quick spool up (TA49, TA61, TA62)
  • TA 49 turbo is stock appearing & works excellent with stock torque converter
  • Terry Houston downpipe is efficient & incorporates stock wastegate actuator
  • ATR downpipe uses external wastegate which allows driver boost adjustment
  • Porting of all wastegate holes is critical for solid boost control
  • Intercooler & 1/2 with enlarged inlet neck is efficient & stock appearing
  • Six 009 injectors idle & run smooth as stock & are good for low 11s / high 10
  • Fuel delivery should maintain setting w/o vacuum plus boost pressure @ WOT
  • Adjust fuel pressure for .71 to .79 O2 volts & 0 to 5 degrees retard @ WOT
  • Stock exhaust manifolds can be ported for 50% of headers performance gain
  • ATR headers are efficient & soften the exhaust tone
  • Red Armstrong chips are extremely well tested for manners as well as performance
  • Do not shave heads or port chambers any more than absolutely necessary
  • Larger stainless valves provide little power over stock valves on 3.8's
  • Thoughtful , careful home porting can be very cost effective
  • Changing cam along with porting project saves a lot of labor and expense
  • Don't go much larger than 205 duration @ .050" with lockup torque converter
  • Always degree camshaft to insure cam is ground per specifications
  • Roll bars can be installed with swing outs & removable crossbar for ease of entry
  • Camlock safety harnesses are much easier to use
  • TA61 turbo is stock appearing & works OK with stock torque converter


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